Sales Support:Optical Metrology

Vertical Profile projector

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Horizontal Profile projector

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Sales Support:Optical Metrology

Video measurement system

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• Make: rational

• Non-contact video based metrology provides more detailed data about sample than single point contact systems.

• The integration with highly accurate positioning, auto edge determination, and powerful 2-

-dimensional data processing software’s/ hardware’s has made video measuring system one of the most versatile metrology tool.

• An excellent solution to the most critical requirements of high quality optical profile measuring. Suitable for measuring different shapes, complicated profiles such as press components, gears, cams, treads, tools, dies, turned components, automats etc. most effective device to measure most 2 dimensional parameters like linear dimension, angle.

• M2D AT Software: Multi-Window display and easy operation. Automatic edge detection 2-Axis geometrical measuring functions 2D Parameters like Line, Circle, Angle, distance, rectangle etc.

• Focus indicator- can precisely determine Z axis. Windows 2000/XP vision tool equips edge-trimming, output the most precise data. Excellent graphic allows to save, print out and transfer to CAD

• CNC version is also available

Sales Support:Optical Metrology

Trinocular zoom stereo microscope system

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• Make: Mertic

• Used for visual inspection purpose

Paired eyepieces
: 10X High point focal
Continuous zoom
: 0.7X- 4.5X
Magnification
: 7X- 45X
Zoom head
: 45º inclined,   binocular

• Interpupilar adjustment 55mm to 75mm trinocular port for camera attachments

• Adjustable stand 1/3 inch colour CCD camera with adapter, capture card and software

Sales Support:Optical Metrology

Magnifier

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• Make: Lensel

• Used for visual inspection of parts with magnification of 4X as standard and extended to 10X by using increased magnification attachment.

• Offering compact, flexible and larger versions with light and heavy bases based on requirement.

• Precision lens provided are without any chromatic or spherical aberrations over the entire field of view, thus providing perfect strain-free vision. The lens provides biocular vision with depth perception

Sales Support:Calibration Standards

Gauge Blocks

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• Offering grade 00,k,0,1 & 2 in line with IS/ISO/DIN/BS standards in Metric and imperial

• Made from special grade of Tungsten carbide/ Alloy steel/ Ceramic that gives greater wear resistance superior finish leading to strong wringability

• Check set of slip gaurges for micrometer calibration are available

• Customized sizes available

• Standard Sets Offered are:

Type of Metric Set
Type of Imperial Set
M122/1
M112/1
M46/1
M32/1
E81
E41
M103/1
M9/1
E36
M88/1
M2/1
E9
M47/1
M2/2
E2
*All metric sets are also offered in 2mm base size

Sales Support:Calibration Standards

Long series gauge blocks

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• Ranges available over 100mm to 500mm in Grade K, 0, 1 & 2’’ as per ISO 3650/DIN 861 standards. Made from special grade of alloy steel, for greater wear resistance and superior surface finish.

• Customized size available

• Standard Sets Offered are:

Type of Set
Sizes in mm
Qty
M8

125, 150, 175, 200, 250, 300, 400 & 500
8nos

Length bars

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• Ranges available over 100mm to 500mm in Grade K, 0, 1 & 2’’ as per ISO 3650/DIN 861 standards

• Also available in Reference Grade, Calibration Grade, Inspection Grades and Workshop Grade as per IS 7014 Standards.

• Bars offered in 22mm and 12mm diameter from range 25 to 500mm in steps of 25mm

• Available with internal threaded holes to both ends for combinations with help of studs.

Sales Support:Calibration Standards

Caliper checker

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• Reliable for calibration of calipers & Height gauge.

• Made of selected alloy steel and tungsten carbide giving high-grade super finish and greater wear resistance.

• Available Sets Offered are:

Range


External Measure- ment
Internal Measure- ment
Height Measure- ment
Accuracy (±)
300
360
300
360
0.003
600
660
600
660
0.005
1000
1060
1000
1060
0.007
*All figures are in mm

Micrometer checker

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• Quick & easy calibration of external micrometers.

• Micrometer checker is available in Grade 0, 1 and 2

• Consist of gauge Blocks fixed in precisely manufactured vertical stand

• Supply can also be made without vertical stand.

• Available types of set: M10 & M8 for Metric/E8 for Imperial

Sales Support:Calibration Standards

Internal micrometer checker

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• Just right for calibration & zero setting of internal micrometer upto 600mm range. Made from special grade of Tungsten Carbide/Alloy Steel having greater wear resistance.

• Standard Sets Offered are:

Range
Measuring Steps
Accuracy (±)
300
0, 25... ...300 Step 13
0.003
600
0, 25... ...600 Step 25
0.005
*All figures are in mm

Depth micro checker

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• Just right for calibration & zero setting of depth micrometers upto 300mm range. Made of selected alloy steel and tungsten carbide giving high-grade super finish and greater wear resistance.

• Standard Sets Offered are:

Range
Measuring Steps
Accuracy (±)
150
0, 25... ...150 Step 7
0.003
300
0, 25... ...150 Step 13
0.005
*All figures are in mm

Sales Support:Calibration Standards

Angle gauges

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• Basic standard for angular measurement as per IS: 6231 of 1971

• Offered in standard and non-standard angles.

• Made of alloyed steel and tungsten carbide.

• Standard sets offered are: Set A(13 Pieces)/ Set B(15 Pieces)

Gauge block accessories

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• Designed to extend the applications of gauge blocks in production & inspection.

• Quick & easy assembly, most accurate measurement.

• In line with IS 4440 standards, Scriber and Jaws are made from special grade of tungsten carbide.

• Offers in two types as 7pcs set and 16pcs set.

• Setting of internal & external measurement of gauges, Setting of Bore Gauge, Height Marking, Accurate graduation marking etc.

Sales Support:Calibration Standards

Engineering comparator stand

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Manufactured in three types

• 0-150mm with find adjustment:

Mounting hole : Ø8, Ø28 & Ø30mm, Work table : Ø60mm in Plain/Serrated in steel/carbide

• 0-200 & 0-300mm with fine adjustment:

Mounting hole : Ø8mm, Work table : 60×60×60mm in Plain/Serrated in steel/carbide

80×80×16mm in Plain/Serrated in steel

Gauge block comparator

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• Make: KCP

• Calibration of gauge blocks from 0.5mm to 100mm ISO/DIN/BS standard metric/imperial, Eminent for calibration of gauge blocks by comparison method.

• Software aided for the quick results- center deviation, parallelism and selection of grade, Motorized manual version is also available

• Equipment Specification

Measuring Range
: 0.5mm - 175mm
Measuring Inconsistency
: ±0.02µm
Work Table
: 60 X 60mm (Tungsten   Carbide)

Sales Support:Calibration Equipment

Universal length measuring machine

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• Make: Octagon

• Single measuring machine complete entire calibration scope

• Compliance with Abbe’s comparator principle

• Precision work table guided with counter balancing and fine adjustment

• High precision thread measuring Ruby Styli

• Availed with taper measuring facility

• Holding accessories for fast and easy use

• PC based digital display system (or) digital readout system

• Special accuracy models are also available on request

• Technical Specification

Measuring Uncertainty
: 0.5 + L/1000 mm, (L in   mm)
Resolution
: 0.0001 mm
Measuring Capacity (External)
: 400 mm
Measuring Capacity (Internal)
: 300 mm
Direct measurement
: 100 mm

Sales Support:Calibration Equipment

Dial calibration tester

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• Make: Metric

• This precision instrument is primarily used to calibrate measuring accuracy of dial indicators, mechanical comparators, electronic gauge heads having higher resolutions like 0.5µm/1µm/2µm/10µm and more.

• Separate accessories are provided with this instrument to hold plunger type indicator, lever type indicator and Bore gauge. These accessories are specially designed by considering safeness, easiness and time saving concept.

• Technical specification:

Measuring range
: 25mm
Resolution
: 0.0002µm
Reading unit
: Micrometer Head

Sales Support:Limit Gauges

Plain plug gauges

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• Offers with GO member in carbide and NO Goin steel (NO GO member can also be provided in carbide)

• Both GO & NO GO in steel also available

Range in mm
5 - 8

8 - 40

40 - 60

60 - 350

Type

Reversible

Taper Shank
Tri Lock

Plate

Plain ring gauges

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• Offers with GO member in carbide and NO Goin steel (NO GO member can also be provided in carbide)

• Both GO & NO GO in steel also available

• Manufactured range of ring gauges:

Carbide
: 3-60mm
Steel
: 3-100mm

Sales Support:Limit Gauges

Snap gauges

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• Made of alloyed steel and tungsten carbide

• Customized size available for checking of length and groove diameters etc.

• Available range:

Single End (U type)
: 1-350mm
Double End (H type)
: 1-50mm

Dial snap gauges

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• For quick comparative measurement of external diameter ranging up to 200mm.

• Measuring faces are made of tungsten carbide for greater wear resistance

• Parallelism of measuring faces is in range of 0.003mm up to 200mm

• Any standard dial indicator with Ø8mm holding shank can be fitted easily

Sales Support:Limit Gauges

Width gauges

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• Best suitable for checking of groove width.

• Made of alloyed steel and tungsten carbide

• Supplied with Go &NoGo size marking & NoGo identification

• Standard/ Nonstandard sizes

Measuring pins

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• Offers measuring pins 0.5-20mm in “Grade 1(Mfg. Tolerance ±0,001um)

• Grade 2(Mfg. Tolerance ±0,002um) as per IS11103 standard

• Made of selected alloy steel and tungsten carbide giving high- grade super finish and greater wear resistance

• Supplied in set as well as individual pins.

Sales Support:Air Gauges

Air electronic column unit

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• Make : Metric-India

• Single/ Tri color bar graph & LED display

• Memory storage of 4 channel

• Metric/imperial measurement

• RS 232 output.

• Auto calibration facility

• Selectable range & least count

Air electronic display unit

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• Make: Metric-India

• Single/ Tri color Six digital display

• Memory storage of 4 channel

• Metric/Imperial measurement

• RS 232 output

• Auto calibration facility

• Selectable range & least count

Sales Support:Air Gauges

Analog display unit

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• Make: Metric-India

• Works on null balance pressure system

• Operating pressure: 43psi-60psi(3-4 bar)

• Available in two resolution

L.C. 0.0005MM, Range
: ±0.02mm
L.C. 0.001mm, Range
: ±0.04mm

Air plug gauge

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• Make: KCP

• Offered with 2,3 & 4 middle or corner measuring Jets as per requirement, Provided with pair of master setting ring (Higher & Lower)

• Adjustable depth collar can be provided for checking specific height, Also offered to suit different makes, as per requirement

• Available range:

Steel
: 3.0mm to 150mm
Carbide
: 6.0mm to 60mm

Sales Support:Air Gauges

Air ring gauge

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• Make: KCP

• Offered with 2,3 & 4 middle or corner measuring Jets as per requirement, Provided with pair of master setting ring (Higher & Lower)

• Also offered to suit different makes, as per requirement

• Available range:

Steel
: 4.0mm to 120mm
Carbide
: 4.0mm to 60mm

Air snap gauge

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• Make: KCP

• Provided with pair of master setting ring (Higher & Lower)

• Also offered to suit different makes, as per requirement

• Available range:

10mm to 150mm with carbide resting pads

Sales Support:NDT Metrology

Coating thickness instrument

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• Make: Landmark

• Can measure the thickness of:Non-magnetic coating layers on magnetic substrate ferrous such as: (aluminum, chrome, copper, enamel, rubber, paint) on magnetic substrate (steel, iron, alloy and magnetic stainless steel)

• Nonconductive coating layers covered on nonferrous substrate such as: (enamel, rubber, paint, vanish, plastic anodic-oxide layer) covered on nonferrous substrate (aluminum, brass, zinc, tin and nonmagnetic stainless steel)

• Technical features:

Measuring range
: 0-1250µm/0-50mil
Resolution
: 1µm
Accuracy
: +/-1-3%n or +/-2.5µm
Min. measuring area
: 6mm
Min. sample thickness
: 0.3mm

Sales Support:Software

Gauge calculator

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• Make: Genius

• MS Windows compatible specialized technical application software developed to replace the traditional method of manually defining gauge tolerances. It completely automates this activity & helps you spend your time for quality issues & not for calculations

• Covers gauge tolerance of limit gauges such as:

  Plain plug-Ring-Snap gauge

  Thread plug- Ring- Wear check plugs

  Taper thread plug gauge

Service support

NABL Accredited Calibration Laboratory

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NABL ACCREDITATION
CERTIFICATE No. C-0570

• Our Calibration Services are committed to the compliance of ISO/IEC 17025 and NABL requirements.

• We have state-of-the-art precise equipment for calibration:

    High precision calibration grade Gauge Blocks>
    Long Gauge Blocks
    Micrometer Check Set
    Step Gauge
    Linear and Angular Glass Scales Set
    Optical Flat
    Surface Plat
    Dial Calibration Teaster
    Precision Electronic Comparator(MT25)
    Floating Carriage Diameter Measuring Machine
    Profile Projector

Service support

Repair/Services

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We recognization importence of precision and accurecy of your measuring devises.

When your organization requires measuring instruments repair support, the service partner you select make all the deference. At Metric, out Core business focus is instruments repair, upgradation and maintenance.

Our Precision Calibration Laboratory is highly supported with this division to ensure the performance of instrument serviced is found satisfactory.

Services Scope

Calipers (Vernier/Dial/digital)

Micrometers(Analog/Digital)

Dial Gauges(Plunger/Lever)

Height Gauges(Vernier/Dial/digital)

Depth Gauges

Depth Micrometer

Dial Snap/ Tickness Gauge

Sprit Level

Surface Plate

Air Gauge units

2D Electronic Height Gauge

Universal Length Measuring Machine

Profile Projector

Service support

Upgradation/Retrofitting

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Profile projector

3D coordinate measuring machines

Universal length measuring machine

Air gauge units

Value added support

New Product Development

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• Being experts in precision metrology, we aware of your engineered products manufactured are instigating from our supplies and services. With this accountability, we have defined our process and capabilities to achieve ‘customized’ quality products with high grade to ensure your technical requirements.

• This division exclusively design and develop the measurement solution to your components for quick and effective inspection as featured below:

 Standard gauges such as plain plug gauges, plain snap gauges

 Customized gauge such as position gauge, receiver gauge, depth gauge, flush pin gauge and groove diameter checking gauge.

 Multi-measurement system by linear probes inclusive of software integration to reduce the inspection time.

 Automation of inspection system with sensor and PLC configuration.

 Engine valve checking system

 Hydraulic clamping systems

 Supporting tables for form equipment.

Value added support

Third Party inspection

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A unique facilitation offered to undertake your inspection system with the task of achieving Zero defects as well as reducing working cost to the company.

• Offering whole range of services such as vendor audits, initial sample approval, in-process and final inspection

• Inspection is carried out at your or suppliers end before shipment and or at incoming end as per documented inspection plans.

• Ensured that the protection of customer’s confidential information and proprietary rights.

• Providing technical assistance with statistical techniques fro rejection analysis and process improvements.

• Rejection analysis can be made supplier wise, lot wise, part wise & defect wise.

• Reporting system is organized a way as daily or weekly or monthly basis.

• Highly trained personnel in specific field are deputed. Also back up man power are availed for uninterrupted work process.

• Our pricing structure for these services is set competitively and is based on man-day charges.

Value added support

Training and Consultancy

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With the view to share our technical proficiency, training courses and consultancy services on the subject of dimensional metrology are periodically arranged in formal and disciplined manner.

• Major topics for training:

Effective implementation of calibration methods and practical influence

Care, use and maintenance of measure and measuring instruments.

Measuring uncertainty evaluation as per NABL 141.

Calibration system implementation complied with international standard ISO/IES 17025

• Major topics for consultancy:

Standard room set up and in-house calibration procedure development

Laboratory system implementation as per ISO/IEC 17025 and NABL requirements.